{"id":3249,"date":"2019-06-13T18:49:23","date_gmt":"2019-06-13T18:49:23","guid":{"rendered":"http:\/\/cdcr-migration.10upmanaged.com\/careers\/?p=3249"},"modified":"2019-06-13T18:50:47","modified_gmt":"2019-06-13T18:50:47","slug":"job-analysis-heavy-equipment-mechanic","status":"publish","type":"post","link":"https:\/\/www.cdcr.ca.gov\/careers\/2019\/06\/13\/job-analysis-heavy-equipment-mechanic\/","title":{"rendered":"JOB ANALYSIS: HEAVY EQUIPMENT MECHANIC"},"content":{"rendered":"\n<h2 class=\"wp-block-heading\"><strong>BACKGROUND INFORMATION<\/strong><\/h2>\n\n\n\n<p><strong>Date of Study: <\/strong>February 29, 2016 \u2013 March 4, 2016<\/p>\n\n\n\n<p><strong>Collective Bargaining\nIdentification: <\/strong>R12<\/p>\n\n\n\n<p><strong>Job Analysis Conducted By:<\/strong>\nAlison A. Torngren, Office of Workforce Planning,\nDepartment of Corrections and Rehabilitation<\/p>\n\n\n\n<p><strong>Number of Incumbents: <\/strong>There are 55 incumbents in this classification per the\nState Controller\u2019s Office Filled\/Vacant Position Report dated April 1, 2016.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\"><strong>EDITED TASK LISTING<\/strong><\/h2>\n\n\n\n<p><strong><em>NOTE:\nEach position within this classification may perform some or all of these\ntasks.<\/em><\/strong><\/p>\n\n\n\n<h3 class=\"wp-block-heading\"><strong><em>Task Statements:<\/em><\/strong><\/h3>\n\n\n\n<p>1.\n&nbsp;Inspect and diagnose state owned or\nleased equipment to locate and determine the need for or extent of necessary\nrepairs and the corrective action necessary to maintain safe and proper\noperating equipment by utilizing manufacturer specification guideline policies\nand procedures required by Department of General Services (DGS)\/Office of Fleet\nAdministration (OFA), California Highway Patrol (CHP) and Department of\nTransportation (DOT) under the direction of the Equipment Maintenance\nSupervisor (EMS). <\/p>\n\n\n\n<p>2.\n&nbsp;Perform preventative maintenance and\nrepair to automobiles, trucks, tractors, graders, snowplows, pumps, air\ncompressors, all diesel and gasoline engines including heavy maintenance and\nconstruction equipment, and similar equipment to provide safe and proper\noperating equipment by using proper diagnostic equipment (electronic and\ncomputerized), hand tools, manufacturer specification guidelines, policies and\nprocedures required by DGS, OFA, CHP, and DOT under the direction of the\nEquipment Maintenance Supervisor (EMS). <\/p>\n\n\n\n<p>3.\n&nbsp;Fabricate\/or modify existing or\nspecialized equipment or components (using sketches or based on a verbal\ndescription of intended function) by using the appropriate equipment (e.g.\ngrinders, drills, gas and electric welders, brazing and cutting equipment,\npressure tools, etc.) to improve an existing piece of equipment to ensure\neffective operation including body frames and running gear per policies and\nprocedures required by DOT for all highway use equipment and approvals of\nDGS\/OFA under the direction of the EMS. <\/p>\n\n\n\n<p>4.\n&nbsp;Operate and maintain tools and machinery\nnecessary for service used in the repair and maintenance of automobiles,\ntrucks, tractors, graders, snowplows, pumps, air compressors, all diesel and\ngasoline engines, heavy maintenance and construction equipment per manufacturer\nspecification guidelines to ensure safe operation of equipment following\npolicies and procedures under the direction of the EMS. <\/p>\n\n\n\n<p>5.\n&nbsp;Prepare\/review repair cost estimates of\nwork to be performed on all institutional light and heavy duty fleet equipment\nto maintain safe and proper equipment by utilizing manufacturer specifications,\nguidelines, policies and procedures under the direction of the DGS\/OFA, CHP,\nand DOT as required. <\/p>\n\n\n\n<p>6.\n&nbsp;Instruct all staff and inmate operators\nin the proper operation of vehicles and equipment to ensure safety and security\nof the institution by utilizing manufacturer operator\u2019s manual guidelines,\npolicies and procedures required by DGS\/OFA, State Administrative Manual (SAM),\nCHP and Department of Motor Vehicles (DMV) as needed. <\/p>\n\n\n\n<p>7.\n&nbsp;Maintain records of preventative\nmaintenance and repairs performed on equipment for repair\/service by individual\nrepair order, including the nature of inspection, repair, service, labor hours,\nand replacement parts\/modified components histories, recording in\nlog\/automobile maintenance records (STD 271) of equipment per DGS\/OFA. <\/p>\n\n\n\n<p>8.\n&nbsp;Instruct and supervise inmates\/youthful\noffenders to understand and follow oral and written instructions [Code of Safe\nPractices, Injury and Illness Prevention Program (IIPP), Safety Data Sheets\n(SDS), Repair Manuals, etc.] sufficient to carry out repair orders and shop\nprocedures by demonstrating the proper repair methods and answer questions\nunder the direction of the EMS, CF as needed. <\/p>\n\n\n\n<p>9.\n&nbsp;Maintain order and supervises the conduct\nof persons committed to the California Department of Corrections and\nRehabilitation (CDCR) to produce a safe and productive shop utilizing\nDepartmental Operations Manual (DOM) and departmental policies and procedures\non a daily basis. <\/p>\n\n\n\n<p>10.\n&nbsp;Maintain the safety and security of\npersons and property, to prevent escape of and injury by persons committed to\nthe CDCR to themselves or others or to property in accordance with DOM,\ndepartmental policies and procedures, California Code of Regulations (CCR) Title\n15, on a daily basis. <\/p>\n\n\n\n<p>11.\n&nbsp;Issue\/Control tools, supplies and\nequipment for inmates\/youthful offenders by utilizing a scheduled time and\nrandom tool count to maintain security procedures by and\/or writing information\nin (name, date, time, and article) and by using a color coded shadow board,\nchit system for the issuance of tools per DOM, departmental policies and\nprocedures on a daily basis. <\/p>\n\n\n\n<p>12.\n&nbsp;Inspect premises and searches\ninmates\/youthful offenders for contraband (weapons or illegal drugs, etc.) to ensure\nthe safety and security of the institution and public utilizing laws, rules,\nregulations, policies and procedures, etc. as needed under the direction of the\ndepartment. <\/p>\n\n\n\n<p>13.\n&nbsp;Prepare written documents [e.g. inmate\ntimekeeping, pay sheets, inmate out count, safety inspection reports,\nevaluations (CDC 101), etc.] to provide information\/documentation and ensure\ncompliance with rules, regulations, policies and procedures, etc. on a daily\nbasis, under the direction of the department. <\/p>\n\n\n\n<p>14.\n&nbsp;Perform field repairs on vehicles and\nequipment (e.g., automobiles, trucks, tractors, all diesel and gasoline engines\nincluding heavy maintenance and construction equipment), to provide safe and\nproper operating equipment by using proper diagnostic equipment, hand tools, manufacturer\nspecification guidelines, policies and procedures required by DGS\/OFA, CHP, and\nDOT as needed without supervision. <\/p>\n\n\n\n<p>15.\n&nbsp;<strong>Communicate\nin a professional manner to deal with confidential issues utilizing tact,\ninterpersonal skills, etc. to establish and maintain effective working\nrelationships with others in order to determine and resolve various issues\n(e.g. disagreements with coworkers, personality differences, work\nresponsibilities, etc.) as needed.<\/strong> <\/p>\n\n\n\n<p>16.\n&nbsp;Initiate personnel actions, (i.e., hires,\ndisciplines and discharges of inmates\/youthful offenders) to ensure proper\nstaffing to produce a safe and productive shop utilizing DOM and departmental\npolicies and procedures on a daily basis. <\/p>\n\n\n\n<p>17.\n&nbsp;Input data onto computer software\nprograms to maintain and modify inventory, complete forms, maintenance logs,\netc. utilizing computer skills, knowledge of computer hardware and software,\npolicies, procedures, etc. on a daily basis per the department. <\/p>\n\n\n\n<p>18.\n&nbsp;<strong>Attend\ntraining and\/or safety meetings for personal and or job related objectives\n(departmental mandated, career development, etc.) in order to enhance knowledge\nof job related functions and\/or meet departmental and\/or State mandated\nrequirements utilizing In Service Training (IST), block training, IST sign in\nsheets, etc. in accordance with DOM, State Administrative Manual (SAM), DGS\nunder the general direction of the EMS, CF.<\/strong> <\/p>\n\n\n\n<p>19.\n&nbsp;Test state owned or leased equipment\n(e.g., automobiles, trucks, tractors, graders, snowplows, etc.) to diagnose and\nlocate the need for necessary repairs and deliver equipment to vendor repair\nfacility, if needed, for the corrective actions to maintain safe and proper\noperating equipment by utilizing manufacturer specification guidelines policies\nand procedures required by DGS\/OFA, CHP and DOT under the direction of the EMS,\nCF. <\/p>\n\n\n\n<p>20.\n&nbsp;<strong>Inspect\nand diagnose irregular tire wear and find the cause to increase tire life and\nsafe operation of vehicles and equipment utilizing visual inspection, tire\nbalancer, alignment rack and tire gauge to maintain proper inflation of the\ntire under the direction of the EMS, CF.<\/strong> <\/p>\n\n\n\n<p>21.\n&nbsp;<strong>Utilize\nOn Board Diagnostics (OBD) I, II data link scan tool and other on-board\ndiagnostic tools, to communicate with computerized equipment for trouble\nshooting maintenance, service and repair institutional vehicles and equipment\nby using best industry practices as needed.<\/strong> <\/p>\n\n\n\n<p>22.\n&nbsp;<strong>Record\nstock inventory (e.g., oil, filters, common maintenance related consumable\nproducts, etc.) to maintain safety and security of the institution by utilizing\na running inventory under the direction of the EMS, CF. <\/strong><\/p>\n\n\n\n<p>23.\n&nbsp;<strong>Receive\nstock inventory (e.g., oil, filters, common maintenance related consumable\nproducts, etc.) to maintain safety and security of the institution by utilizing\na running inventory under the direction of the EMS, CF.<\/strong> <\/p>\n\n\n\n<p>24.\n&nbsp;<strong>Issue\nstock inventory (e.g., oil, filters, common maintenance related consumable\nproducts, etc.) to maintain safety and security of the institution by utilizing\na running inventory under the direction of the EMS, CF.<\/strong> <\/p>\n\n\n\n<p>25.\n&nbsp;<strong>Diagnose\nstand-by institutional gas and diesel generators for health and safety of the\ninstitution per ACA requirements utilizing electrical and specialized tooling\nunder the direction of the Correctional Plant Manager II, CF.<\/strong> <\/p>\n\n\n\n<p>26.\n&nbsp;<strong>Maintain\nstand-by institutional gas and diesel generators for health and safety of the\ninstitution per ACA requirements utilizing electrical and specialized tooling\nunder the direction of the Correctional Plant Manager II, CF.<\/strong> <\/p>\n\n\n\n<p>27.\n&nbsp;<strong>Repair\nstand-by institutional gas and diesel generators for health and safety of the\ninstitution per ACA requirements utilizing electrical and specialized tooling\nunder the direction of the Correctional Plant Manager II, CF.<\/strong> <\/p>\n\n\n\n<p>28.\n&nbsp;<strong>Diagnose\nelectric vehicles such as golf carts and utility trucks to ensure safe and\nproper operating equipment by utilizing manufactured diagnostic tools under the\ndirection of the EMS, CF.<\/strong> <\/p>\n\n\n\n<p>29.\n&nbsp;<strong>Maintain\nelectric vehicles such as golf carts and utility trucks to ensure safe and\nproper operating equipment by utilizing manufactured diagnostic tools under the\ndirection of the EMS, CF.<\/strong> <\/p>\n\n\n\n<p>30.\n&nbsp;<strong>Repair\nelectric vehicles such as golf carts and utility trucks to ensure safe and\nproper operating equipment by utilizing manufactured diagnostic tools under the\ndirection of the EMS, CF. <\/strong><\/p>\n\n\n\n<p>31.\n&nbsp;<strong>Understand\nthe handling of used storage batteries and safety precautions by using Personal\nProtective Equipment (PPE) and best industry practices provided by hazmat and\nSDS to maintain safety and security of the institution under the direction of\nthe EMS, CF.<\/strong> <\/p>\n\n\n\n<p>32.\n&nbsp;<strong>Maintain\nand diagnose diesel emission components (e.g., Diesel Particulate Filter [DPF],\nSystem Reduction Catalyst [SCR] and Diesel Exhaust Fluid [DEF] Systems) to\ncomply with California Air Resources Board (CARB) emission standards utilizing\nOriginal Equipment Manufacturer (OEM) standards as required.<\/strong> <\/p>\n\n\n\n<p>33.\n&nbsp;<strong>Respond\nto emergency call backs (e.g., vehicle stuck in sally port, inmate\/youthful\noffender escape, institutional emergencies, etc.) in order to ensure the safety\nand security of the institution by utilizing and maintaining a land line or\ncell phone, etc., as required.<\/strong> <\/p>\n\n\n\n<p>34.\n&nbsp;<strong>Address\nstressful situations (e.g. inmates\/youthful offenders, work relationships,\nheavy workloads, meeting deadlines, staff overfamiliarity, etc.) in the\nworkplace in a professional and tactful manner, with a goal of avoiding further\nescalation by utilizing effective interpersonal skills, training, etc. in\naccordance with DOM under the general direction of the EMS, CF on a daily\nbasis.<\/strong> <\/p>\n\n\n\n<p>35.\n&nbsp;<strong>Maintain\na clean repair facility free of clutter and debris (e.g., deposit waste in\nappropriate containers (i.e., trash, recycle, and hot trash) to ensure a safe\nwork environment, to help eliminate areas where contraband may be concealed, to\nfacilitate the safety and security of the institution, in accordance with the\nDOM, utilizing a broom, mop, inmate\/youthful offender worker, etc., under the\ndirection of the EMS, CF as needed. <\/strong><\/p>\n\n\n\n<p>36.\n&nbsp;<strong>Disassemble\nengine components and inspect parts for wear, utilizing micrometers, calipers,\nbore gauges, pressure differential gauges, etc. on automotive vehicles and\nequipment fleet as per manufacturer specifications in order to maintain safe\nand proper operating fleet utilizing visual inspection and best industry\npractices under the direction of DGS\/OFA and the EMS, CF as required.<\/strong> <\/p>\n\n\n\n<p>37.\n&nbsp;<strong>Repair\/Service\nair conditioning, heating, engine cooling, and electrical systems on\ninstitutional fleet to provide safe and proper operating of fleet\nequipment\/vehicles utilizing proper diagnostic equipment, hand tools,\nmanufacturer specification guidelines, etc. under the direction of the EMS, CF\nas required.<\/strong><\/p>\n\n\n\n<p><em>Tasks\nhighlighted in bold text are not currently on the SPB classification\nspecification<\/em><\/p>\n\n\n\n<h2 class=\"wp-block-heading\"><strong>EDITED KSAPC LISTING<\/strong><\/h2>\n\n\n\n<p><strong><em>NOTE: Each position within this classification may perform\nsome or all of these KSAPCs.<\/em><\/strong><\/p>\n\n\n\n<h3 class=\"wp-block-heading\"><strong><em>Knowledge of:<\/em><\/strong><\/h3>\n\n\n\n<p>K1.\n&nbsp;Basic knowledge of the diagnostic,\npreventative maintenance and repair methods (e.g. steering, suspension systems,\ntransmission, hydraulic systems, air\/hydraulic brakes, fuel and ignition\nsystems, etc.) used in construction, assembly, overhaul, repair, and adjustment\nof all gas and diesel-powered equipment including automobiles\/trucks, and heavy\nconstruction, stationary and maintenance equipment to ensure safe operating and\nwell maintained equipment. <\/p>\n\n\n\n<p>K2.\n&nbsp;Comprehensive knowledge of materials\n(e.g. fuel, oils, cleaning chemicals\/solvents, etc.) used for preventative\nmaintenance and repair, construction, assembly, overhaul, adjustment of all gas\nand diesel-powered equipment including automobiles\/trucks, heavy construction,\nstationary and maintenance equipment to ensure safe operating and well\nmaintained equipment. <\/p>\n\n\n\n<p>K3.\n&nbsp;Comprehensive knowledge of proper care,\naccountability and use of tools and equipment (e.g. hand, pneumatic, hydraulic,\nelectronic and computerized tools, etc.) used for diagnostic , preventative\nmaintenance, repair, construction, assembly, overhaul, and adjustment of all\ngas and diesel-powered equipment including automobiles\/trucks, heavy\nconstruction, stationary and maintenance equipment to ensure safe operating and\nwell maintained equipment. <\/p>\n\n\n\n<p>K4.\n&nbsp;Basic knowledge of operating\ncharacteristics (steering, suspension systems, transmission, hydraulic systems,\nair\/hydraulic brakes, electrical systems, pumps, power take-off, fuel and\nignition systems, emission control systems, cooling and air condition system,\netc.) of heavy construction and maintenance equipment and gas and diesel powered\nequipment including automobiles\/trucks, stationary, heavy construction and\nmaintenance equipment to ensure safe operation. <\/p>\n\n\n\n<p>K5.\n&nbsp;Basic knowledge of safety regulations\nand practices (Code of Safe Practice, Safety Data Sheets (SDS), Operators\nManuals, Injury and Illness Prevention Program (IIPP), California Vehicle Code\n\u2013 Title 13, etc.) to protect and maintain the safety of persons and property. <\/p>\n\n\n\n<p>K6.\n&nbsp;Basic knowledge of parts and material\nrequisitioning to ensure the efficient operation of the automotive\/equipment\nrepair facility. <\/p>\n\n\n\n<p>K7.\n&nbsp;Basic knowledge of supervisory\nprinciples, practices and techniques to plan, oversee, and direct the work\nactivities of inmates\/youthful offenders to ensure the efficient operation of\nthe automotive\/equipment repair facility. <\/p>\n\n\n\n<p>K8.\n&nbsp;Basic knowledge of training methods to\nprovide direction to employees, inmates\/youthful offenders to ensure the safe\nand efficient operation of the automotive\/equipment repair facility. <\/p>\n\n\n\n<p>K9.\n&nbsp;Basic knowledge of computer usage (e.g.,\nhardware, software programs, etc.) to maintain accurate records, communicate\neffectively and contribute to the department\u2019s needs. <\/p>\n\n\n\n<p>K10.\n&nbsp;<strong>Basic\nknowledge of institutional policies and procedures for inmate\/youthful offender\nsupervision to maintain safety and security of the institution, staff,\nproperty, etc. and help prevent escapes.<\/strong> <\/p>\n\n\n\n<p>K11.\n&nbsp;<strong>Comprehensive\nknowledge of welding and fabrication used in design, metalworking, and\nrepairing equipment\/security modifications with tools (e.g., mig\/tig\/stick\nwelders, oxygen acetylene torch, plasma cutter, grinders, shears, ironworker,\netc.) to ensure safe operating and well maintained equipment. <\/strong><\/p>\n\n\n\n<p>K12.\n&nbsp;<strong>Comprehensive\nknowledge of diagnosing, repairing, and replacing gas\/diesel emission related\ncomponents (e.g., sensors, valves, evap cannisters, catalyst converters, etc.)\nto comply with California Air Resources Board (CARB) standards and county\nregulations to ensure safe operating and well maintained equipment.<\/strong> <\/p>\n\n\n\n<p>K13.\n&nbsp;<strong>Basic\nknowledge of low voltage Direct Current (DC) systems in the proper handling and\nmaintenance of storage batteries and the care and maintenance of zero emission\nvehicles\/equipment (e.g., golf carts, utility trucks, scissor lifts, vertical\nlifts, fork lifts, etc.) to ensure safe operating and well maintained\nequipment.<\/strong> <\/p>\n\n\n\n<p>K14.\n&nbsp;<strong>Comprehensive\nknowledge of the operation of multiple stand-by generators in order to diagnose\nand repair fuel leaks\/water leaks, block heaters, alternating and direct\ncurrent, etc. to test and ensure safety and security of the institution.<\/strong> <\/p>\n\n\n\n<p>K15.\n&nbsp;<strong>Basic\nmath knowledge to calculate labor, materials, and\/or cost estimates, work\norders and repair costs, etc.<\/strong><\/p>\n\n\n\n<p><em>KSAPCs\nhighlighted in bold text are not currently on the SPB classification\nspecification<\/em><\/p>\n\n\n\n<h3 class=\"wp-block-heading\"><strong><em>Ability to:<\/em><\/strong><\/h3>\n\n\n\n<p>A1.\n&nbsp;Independently detect, analyze, diagnose\nsituations accurately in order to determine and implement effective and\nappropriate courses of action to perform repair, preventative and corrective\nmaintenance on equipment in shop or a field environment. <\/p>\n\n\n\n<p>A2.\n&nbsp;<strong>Prepare\nreports to provide information and\/or documentation to various entities (e.g.,\nmanagement, staff, customers, etc.).<\/strong> <\/p>\n\n\n\n<p>A3.\n&nbsp;<strong>Plan,\nassign, and direct the work of inmates\/youthful offenders to effectively\nsupervise and maintain the safety and security of an area of responsibility.<\/strong>\n<\/p>\n\n\n\n<p>A4.\n&nbsp;Perform gas and electric welding for\ninstallation, repair or modifying existing or specialized equipment or\ncomponents. <\/p>\n\n\n\n<p>A5.\n&nbsp;Work from manufacturer\u2019s drawings and\nsketches and make sketches of component replacements or broken parts for\nidentification, replacement or modification. <\/p>\n\n\n\n<p>A6.\n&nbsp;<strong>Operate\na personal computer in order to perform daily duties (e.g., inventories,\nrepair\/service by individual repair order, etc.)<\/strong> <\/p>\n\n\n\n<p>A7.\n&nbsp;Establish and maintain confident and\ncooperative relationships with departmental employees and the public to meet\nthe mission of the California Department of Corrections and Rehabilitation\n(CDCR). <\/p>\n\n\n\n<p>A8.\n&nbsp;Read, interpret, and work from diagrams,\nschematics, and description of theory of operation to repair, replace, or\nrebuild circuitry for all gas and diesel-powered fleet vehicles\/equipment. <\/p>\n\n\n\n<p>A9.\n&nbsp;Communicate effectively at a level\nappropriate for the classification in order to follow instructions, provide\naccurate information and directions to maintain effective working relationships\nwith individuals. <\/p>\n\n\n\n<p>A10.\n&nbsp;<strong>Train\nunskilled workers on the safe, proper use of equipment\/tools during performance\nof daily assignments.<\/strong><\/p>\n\n\n\n<p><em>KSAPCs\nhighlighted in bold text are not currently on the SPB classification\nspecification<\/em><\/p>\n\n\n\n<h3 class=\"wp-block-heading\"><strong><em>Skill to:<\/em><\/strong><\/h3>\n\n\n\n<p>S1.\n&nbsp;Basic skill in\nmechanical\/electrical\/hydraulic repair, adjustment, and fabrication of\nautomotive, heavy construction and maintenance equipment, gas and\ndiesel-powered equipment including automobiles\/trucks, stationary, heavy\nconstruction and maintenance equipment.<\/p>\n\n\n\n<p><em>KSAPCs\nhighlighted in bold text are not currently on the SPB classification\nspecification<\/em><\/p>\n","protected":false},"excerpt":{"rendered":"<p>BACKGROUND INFORMATION Date of Study: February 29, 2016 \u2013 March 4, 2016 Collective Bargaining Identification: R12 Job Analysis Conducted By: [&hellip;]<\/p>\n","protected":false},"author":43,"featured_media":0,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"hide_featured_image_on_mobile":false,"hide_featured_image_on_post_details":false,"footnotes":""},"categories":[2],"class_list":["post-3249","post","type-post","status-publish","format-standard","hentry","category-job-analysis"],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v27.3 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>JOB ANALYSIS: HEAVY EQUIPMENT MECHANIC - CDCR Careers<\/title>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" 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